Phase Academy Interactive Power Systems Lab

Protective Relay Test Record

FIELD DOCUMENT ANSI/NETA ATS & MTS basis
Phase Academy
Interactive Power Systems Lab

Protective Relay Test Record

NETA / NFPA / IEEE standards-basis recordkeeping tool

This document is a test data record. It does not by itself certify compliance. Acceptance criteria, tolerances, and procedures must be verified against the applicable standard edition, manufacturer instructions, project specifications, and a qualified reviewer.

Field test record — not a compliance certification. This tool documents test data and supports standards-based recordkeeping. It does not by itself certify compliance. Verify procedures, tolerances, and acceptance criteria against the applicable standard edition, manufacturer instructions, project specifications, and qualified reviewer requirements.

Job and Equipment Information

Standards Basis

This tool records the declared standards basis. Acceptance limits, tolerances, and pass/fail determinations remain the responsibility of qualified personnel using the applicable standard edition, manufacturer instructions, and project specifications.

Safety and Work Controls

An electrically safe work condition is established only after the full NFPA 70E 120.5 sequence, including testing for absence of voltage with an instrument verified before and after use. Never open-circuit an energized current transformer secondary — short it before disturbing a test switch or lifting a lead.

Test Equipment and Calibration

Test equipment and calibration records
Instrument NameManufacturer / ModelSerial No. Cal DateCal DueCert / RefNIST Traceable Waveform / Freq Notes

Relay and Device Data

Nameplate Data

Visual Inspection Checklist

Visual inspection checklist
Inspection ItemPassFailN/AComments

Routine Maintenance Checklist

Routine maintenance checklist
Maintenance ItemPassFailN/AComments

Functional Test Coverage

Functional test coverage
FunctionStatusNotes

Relay Settings and Test Data

Test Result Chart

Visual comparison of specified/expected vs. as-left timing results across all elements.

Deficiency Summary and Recommendations

Review and Report

Final compliance determination requires review by qualified personnel against the applicable standard edition, manufacturer instructions, and project specifications.

Self Test Harness

What This Record Covers

This is a working field document, not a simulator. It produces the primary deliverable of a protective relay acceptance, maintenance, or commissioning test: a defensible record of what was tested, with what instruments, against which criteria, and by whom. Work through the tabs left to right — job and standards basis, test equipment and nameplate data, inspection and functional coverage, relay element test data, then findings and sign-off.

“If it is not written down with the instrument, the setting, and the tolerance basis, it did not happen.”

Test Type and Standards Basis

Select the test type on the Job & Equipment Information card and the governing document on the Standards Basis card. The two are related but recorded separately, because the governing document on a given job may be a project specification or a manufacturer manual rather than the NETA standard.

Test type and typical governing document
Test typeTypical governing document
AcceptanceANSI/NETA ATS — Acceptance Testing Specifications
Routine MaintenanceANSI/NETA MTS — Maintenance Testing Specifications
CommissioningManufacturer manual, commissioning plan, or site procedure
EmergencySite / customer procedure, with engineering direction

NFPA 70B addresses the electrical maintenance program that the test interval and scope come from; it does not replace the NETA test specification you record results against. Always record the edition in use — the tool stores the edition string you enter and never assumes one.

Test Equipment and Calibration Traceability

Every instrument used to produce a number in this record needs identity and calibration traceability: make and model, serial number, calibration date, calibration due date, certificate reference, and whether the calibration is traceable to NIST (or an equivalent national metrology institute). NETA test specifications call for instrument calibration traceable to a national standard on a stated interval — a twelve-month interval is the common field practice, and this tool flags an interval longer than twelve months so it is a deliberate, documented decision rather than an oversight.

  • Calibration due date must not precede the test date — the record flags a test run on an out-of-calibration instrument.
  • Record waveform and frequency notes when the test set output is not a clean 60 Hz sine; harmonic content changes what an electromechanical or RMS-sensing element actually sees.
  • An instrument with unknown traceability is recorded as Unknown, not left blank — a blank reads as an omission on review.

As-Found and As-Left Discipline

As-found values are taken before any adjustment and are what tell the owner whether the protection was actually doing its job since the last test. As-left values are taken after adjustment and are what the next test will be compared against. A record with as-left values only has thrown away half its evidence.

  • Variance — the as-left setting differs from the specified setting. Always explain it in the element notes or as a deficiency.
  • Out of tolerance — an as-left measured value deviates from the specified value by more than the tolerance you cited.
  • An as-found deviation that is corrected on as-left is highlighted separately, because it is a finding about the equipment, not about the test.

Tolerances Are Cited, Never Assumed

This tool deliberately applies no default tolerance. A blank tolerance produces an incomplete status, not a pass. Enter the percentage that the governing document actually gives — manufacturer published tolerance, project specification, engineering study, or a user-defined value — and cite its source on the row or in the element tolerance basis. Timing values in the Specified column come from the approved settings or the manufacturer's software; this tool does not compute IEEE C37.112 or IEC 60255 inverse-time curve equations.

A tolerance without a source is an opinion. A tolerance with a source is a test criterion.

Safety and Work Controls

Safety documentation is part of the test record, not a separate formality. The Safety card records the work condition and the risk assessment that authorized the work.

  • Electrically safe work condition (ESWC) — per NFPA 70E, established by the full sequence: identify sources, disconnect, verify the disconnect, lock/tag, test for absence of voltage with an instrument verified before and after, and ground where induced or stored energy is possible.
  • Energized electrical work permit — required by NFPA 70E 130.2(B) when energized work is justified and the equipment is not placed in an electrically safe work condition.
  • Shock risk assessment (NFPA 70E 130.4) and arc flash risk assessment (130.5) determine the approach boundaries, arc flash boundary, and PPE. Record the assessment reference and the boundaries in the PPE notes.
  • Current transformer secondaries — never open-circuit an energized CT secondary. Short the secondary before opening a test switch or lifting a lead, and confirm every shorting device has been removed and the circuit restored before returning the relay to service.
  • Trip circuits — confirm what will actually operate before injecting. A functional trip test with the breaker in service closes real contacts.

ANSI/IEEE C37.2 Device Function Quick Reference

Device function numbers used in the element selector, per IEEE C37.2 standard device function numbers.

ANSI/IEEE C37.2 device function numbers
DeviceFunction
21Distance relay
24Volts per hertz (overexcitation)
25Synchronizing / synchronism-check
27Undervoltage
32Directional power
40Field / loss of excitation
46Reverse-phase or phase-balance current (negative sequence)
47Phase-sequence or phase-balance voltage
49Thermal (machine or transformer)
50Instantaneous overcurrent
51AC time overcurrent
51VVoltage-restrained / voltage-controlled time overcurrent
52AC circuit breaker
59Overvoltage
62Time-delay stopping or opening (breaker-failure timing)
63Pressure switch (sudden pressure / gas accumulation)
64Ground detector
67AC directional overcurrent
79AC reclosing
81Frequency (81O over, 81U under, 81R rate of change)
86Lockout relay (hand or electrically reset auxiliary)
87Differential (87T transformer, 87B bus, 87M motor, 87G generator)

Suffix letters follow the same standard: N residual/neutral, G ground, BF breaker failure, T/B/M/G the protected apparatus on a differential element.

💡 Before you close the record

Check the validation notes at the top of the page, confirm every instrument that produced a number is listed with in-date calibration, confirm each tolerance has a cited source, capture any deficiency with an owner and a corrective action date, and get the reviewer signature. A record signed by the technician alone is a data sheet; a record with qualified review is a deliverable.